Solution of waste tires shredding

The Rubber Crumbs, Steel and Fiber can be separated automatically

The tire pre-shredding machine can be equipped with bolted cutting tools, which help reduce operational costs and simplify maintenance throughout the recycling line.

A two-stage rasper system efficiently separates steel from rubber, enabling high-quality separation and the production of clean wire.

The fine granulation system features a specially designed rotor tailored for tire rubber size reduction. It delivers maximum throughput while minimizing the generation of fines. The system is also optimized for low operational and wear costs.

Textile and dust are extracted at multiple points within the recycling process, ensuring a cleaner working environment.

A centralized Reverse Jet Filtration System captures dust from the entire system, enhancing air quality and maintaining system efficiency.

An optional Milling System can be installed at the final stage of the tire recycling line. Its size and configuration are customized based on specific production requirements, including desired output size and throughput.

Advanced sound attenuation enclosures are available to reduce system noise levels to below 85 dBA, improving workplace safety and comfort.

Water spray and misting systems are integrated at key processing points to control operating temperatures and mitigate fire risk.

System automation ensures coordinated operation among components, maximizes throughput, and provides protection against contaminants or interfering materials.

Capacity :200-10000 kg/h

Scope of Application: Diameter of the tire ,400-3000mm , including car tire/ passage tire/truck tire/OTR tire.

Output Size :5-100 mesh, Can be custom-made

Characteristic: 

• Complete separation：The Rubber Crumbs、Steel and Fibre can be separated automatically.
• Control system：Adopt PLC control system, it is simple and easy to control and maintain.  For example, it is only need 4-6 persons to operate a Tire recycling (beads) production line with 3000kg/h capacity.
• Low energy consumption：The installed power of Tire recycling production (beads) line with capacity 3,000kg/h is about 550kw.

Characteristic of  blade: Long life cycle, High utilization, Multiple maintenance.

Equipment required area: About 400 square meter, 6 meter high

Two Shaft Shredder

Main Function:

Cutting the tire into rubber pieces(50x100 mm)or bigger size rubber pieces which is

easier for next step.

Characteristic:

• Vary kind of equipment specifications,Can be customized.
• Dual drive:large torque,low speed,easily to reach differential by individual control. As secondary shredding,it could reversal individually and increase the 15%capacity, lower the motor reversal times,extend the motor serving life.
• Hydraulic arm is installed on the hopper to forcbly press there cycled material into the cutter though the hydraulic arm.
• Various cutter,surfacing welding alloy steel materials,surfacing high alloy steel materials,removable head,etc.

LGF Rasper

Main Function :Cutting the pre shredded tire chips(size:50x100mm)into rubber crumbs(size:≤25mm).

Characteristic:

• Vary  kind  of  equipment  specifications,Can  be  customized.
• The  capacity  for  individual  machine  is  500kg/h-4000kg/h.
• Because of the special design for the rotor and stator blades,it is possible to process the tire rubber block which wire diameter is 30mm and there is steel wire circle inside it,and the lifetime of blade will long.
• Humanized design:It just  need about 8  minutes to  disassemble the top cover.

 Rubber Granulator

Main Function :The  rubber  crusher  is  to  crush  the≤25mm  rubber  crumbs  from  the LGF separator into 0.5-4mm rubber particles.

Characteristic:

• Vary  kind of equipment specifications,Can  be customized.
• The capacity for individual machine is 500kg/h-1500kg/h.
• Humanized design.In order to open the top cover,itjust need to loosen the screws fixed on one side of the top cover,then turn the hand wheel  or start the motor.And it is easy to disassemble the screen too,please  use the equipped hand wheel or spanner.In order to change the blade    due  to  gettingjam,it  is  very  convenient,just  need  about  8  minutes  to  disassemble.

Miller

Main  Function:  Rubber  with  particles  0.5-4mm  is  processed  into  40-80  mesh.

Application:
The Rubber Powder that recycled from the scrap tires are wildly used in the industries.It is mainly used as modified
asphalt for highway construction and it is one of the biggest consumption markets for rubber powder.

The recycling of giant tires(OTR tires) is a relatively difficult task because the large OTR tires are as big as a room and weigh a total of 4 about tons, which cannot be processed by a double shaft shredder. Every year, mines also produce a large number of waste OTR tires.

Here is our processing method:

First, the giant OTR tires are cut into three parts: one tread and two sidewalls. 
Then they are made into rubber blocks. 
There are 2 cutters. The Tread cutter and Side wall cutter. 
Fist cut the tread and side wall into tire strip with tread cutter and side wall cutter. Then shred the tire strip to tire blocks. The size of tire block is about 12 cm long.
After obtaining the rubber blocks, the tire blocks goes into crusher. they are ground into rubber powder. During this process, the steel wire is also removed out.