Continuous Waste Tyre Pyrolysis Plant Manufacturer and Supplier
Professional Continuous Waste Tyre Pyrolysis Solutions
As a leading continuous waste tyre pyrolysis plant manufacturer and supplier, we provide advanced industrial equipment designed to convert waste tyres into valuable energy resources. Our continuous pyrolysis systems are engineered for large-scale tyre recycling projects, enabling businesses to produce high-quality fuel oil, carbon black, and steel while maintaining efficient operation, low energy consumption, and sustainable performance.
Our plants are suitable for processing 5–10 cm rubber blocksdirectly, eliminating the need for energy-intensive rubber powder production. With a capacity of 50 tons per day and continuous operation for 30–50 days, our systems provide stable output, reduced labor costs, and maximized return on investment.
Why Choose Our Continuous Waste Tyre Pyrolysis Plant?
Investing in a continuous pyrolysis system offers multiple advantages over traditional batch plants:
Continuous Operation 24/7: Unlike batch systems, our plants operate without interruption, increasing output and reducing downtime.
Direct Feeding Technology: Rubber blocks can be fed directly into the reactor, eliminating preprocessing, saving energy and labor costs.
High-Quality Outputs: Produce tyre pyrolysis oil, carbon black, and steel, all of which have commercial value.
Energy Efficient: Optimized reactor design reduces electricity consumption while maintaining consistent performance.
Industrial Safety: Equipped with automated temperature control, pressure monitoring, and emergency shutdown systems, ensuring safe and reliable operation.
Environmentally Compliant: Designed to meet European environmental standards, including emission and residue management.
How the Continuous Pyrolysis System Works
Our continuous tyre pyrolysis plant operates with a fully automated process, designed for industrial-scale efficiency:
- Feeding: 5–10 cm waste rubber blocks are loaded into the feeding system.
- Preheating & Reactor: The rubber enters the continuous pyrolysis reactor, where heat breaks down the polymers into oil, carbon black, and steel.
- Oil Condensation: Pyrolysis vapors pass through condensers to produce fuel-grade oil.
- Carbon Black Collection: Solid carbon black is automatically discharged and can be further processed or sold.
- Steel Recovery: Steel wire extracted from tyres is collected and ready for recycling.
- Emission Control: Gas is filtered and burned to meet EU environmental regulations, ensuring minimal environmental impact.
This seamless process allows for uninterrupted 24/7 production, enabling continuous revenue generation for tyre recycling businesses.
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Output & Applications
Our continuous pyrolysis plants are designed for maximum resource recovery:
Tyre Pyrolysis Oil: Can be used as industrial fuel or further refined into diesel, gasoline, or other chemicals.
Carbon Black: High-quality carbon black suitable for rubber reinforcement, construction materials, or energy applications.
Steel Wire: Can be sold directly to steel recycling industries.
The system ensures stable, high-quality output, giving investors a predictable return and strong market competitiveness.
Choosing a continuous plant significantly improves efficiency, reduces operational costs, and accelerates return on investment, making it the preferred choice for industrial-scale recycling.
Environmental and Regulatory Compliance
European clients require high standards in emissions, energy efficiency, and waste management. Our continuous pyrolysis plants comply with:
EU Emission Regulations
Waste-to-Energy Directives
Automatic gas filtration systems
Safe solid residue handling
This ensures that your tyre recycling operations remain environmentally responsible and legally compliant.
Project Suitability & Applications
Our continuous pyrolysis systems are ideal for:
Large-scale tyre recycling facilities
Industrial waste-to-energy projects
Fuel oil and carbon black production businesses
Companies seeking a sustainable, profitable, and automated tyre recycling solution
Whether for a single plant or a multi-plant industrial park, our technology can be scaled to meet project requirements.
Tyre Pyrolysis Plant Price — Key Factors
The price of a continuous tyre pyrolysis plant depends on:
Capacity (TPD): Larger systems have higher initial cost but lower per-ton operational cost.
Automation Level: Fully automated feeding, discharging, and safety systems increase efficiency.
Emission & Environmental Equipment: Advanced gas treatment systems add to upfront investment but ensure EU compliance.
Auxiliary Systems: Oil distillation, carbon black refining, and steel separation modules affect pricing.
Investing in a continuous pyrolysis plant ensures faster ROI, higher quality output, and long-term profitability, making it cost-effective over time.
Frequently Asked Questions (FAQ)
Q1: What is the daily capacity of a continuous pyrolysis plant?
A1: Our standard plants can process 50 tons of rubber blocks per day, scalable to larger capacities.
Q2: Does the plant require rubber powder?
A2: No. Our system allows direct feeding of rubber blocks, eliminating energy-intensive preprocessing.
Q3: How long can the plant run continuously?
A3: Plants are designed for 30–50 days of continuous operation without stopping.
Q4: What products can I get from tyre pyrolysis?
A4: Fuel oil, carbon black, and steel wire are produced with stable quality suitable for industrial applications.
Q5: Is the plant safe and environmentally friendly?
A5: Yes. The system includes automated monitoring, safety shutdowns, and gas treatment to comply with EU environmental regulations.
Q6: How does continuous pyrolysis compare to batch systems?
A6: Continuous systems offer higher efficiency, lower labor and energy costs, stable output, and faster ROI compared to batch pyrolysis.